Dec 26,2023
Do you have any idea how many machines are manufactured every year? The number is huge, and if the machines’ number is massive, imagine how many metal parts are manufactured for them. Only if we focus on cylindrical parts, the production size is in billions of parts or maybe a lot more than that. For a long time, international and local manufacturers in the world have been manufacturing cylindrical-shaped machine parts with lathe machines. However, times have changed, and they have switched to CNC lathes for better results.
There was a time when people were bound to manual and semi-manual operations to manufacture machine parts. A lathe machine can work on cylindrical-shaped metal parts, but it requires much manual work to adjust workpieces. But when the CNC system entered the industry, everything transformed into rapid and better results. Then, the CNC lathe machines were introduced with more options and automatic operations. All they need is some instructions and a little supervision from an operator. This advanced lathe gives faster and better results.
A tool turret can be defined as the tool manager. It works on the workpiece held between the headstock and tailstock. By carrying all the tools in its stations, it machines workpieces according to the command given by the control panel. It is one of the key CNC machine parts that changes tools rapidly for turning, drilling, knurling, etc. Some tool turrets have 4, and some have 8 stations, depending on the type of lathe being used. Heavy-duty metal is used for its production since it has to use high power for precision.
It is one of the crucial parts of a lathe machine, which secures the workpiece for the machining process. A chuck clasps the workpiece tightly so it can not move or vibrate during multiple operations. Once it clasps the workpiece, it remains stationary. However, the spindle and the workpiece move. There are different types of chucks: three-jaw, four-jaw, hydraulic, magnetic, collet chucks, etc.
It is installed in the opposite direction of the headstock, providing additional support to hold the workpiece for machining. A tailstock works like the other hand to hold a workpiece for stable working. If you exclude it, the lathe machine will be incomplete. It is among those lathe components made of the toughest materials to bear the vibration during the machining process. The benefit of this component is it saves the workpiece from deforming or bending during intense machining for high precision.
This is the base of a CNC metal lathe machine, which holds the load of the entire system. It absorbs vibration for a stable process, and that is why it is made of the toughest materials. Shocks, vibrations, and high impacts are born by this single base to provide stability in the entire process.
The headstock is like the engine of a CNC lathe machine. Why is it so? Because it generates the main power of the tool chuck and other areas during the machining process. The headstock is one of those lathe machine parts that help rotate the workpiece according to the command. It is on the left side of the machine powering the motor.
You might have seen pedals in traditional lathes, where an operator controls the chuck and tailstock’s opening and closing operations. It is installed for the safety of the operator. CNC lathes have an automatic control system that does not have pedals in it. However, some CNC lathe machines have pedals for the safety of users, which offers additional control of hydraulic and pneumatic chucks.
This is the brain of a CNC lathe machine, where the operator provides instructions through codes. These instructions turn a workpiece into a meaningful form. It is found in modern lathes, which are connected to a CNC system. Better precision, design, and accuracy result from giving the right commands to the panel.
How can one miss machine tools among the key CNC machine components? You can understand their function from their name. Whether it is about grooving, knurling, drilling, or any other operation, they perform all of them precisely. Machine tools are attached to the tool turret’s stations, which operate automatically in the machine as per the commands given to the system.
The last one is the spindle, which helps in the operation of the CNC lathe machine. It is responsible for maintaining the speed and rotation of the workpiece for a rapid machining process. It is a primary component in the CNC lathe that defines the precision level of the workpiece machining. A spindle spins the workpiece, allowing the machine tools to process it evenly.
There are other components also, but these were the key components that make the foundation of the machine.